The operational effectiveness of the three-stage oil and gas recovery equipment depends not only on the equipment's configuration, but also crucially on the installation and commissioning processes. Issues such as misconnected pipelines, loose electrical contacts, and parameters not calibrated according to the on-site operating conditions can all cause problems during the initial operation of the device. Luoyang Wohong Petrochemical Equipment Co., Ltd. provides installation guidance and on-site commissioning services after the equipment arrives at the site, helping the station operator to ensure the device is up and running smoothly and efficiently as soon as possible.
What does the installation guide include
- Guide for equipment foundation verification and positioning, confirming installation location and vibration reduction requirements;
- Provide guidance on the connection of oil and gas collection pipelines, return pipelines, and electrical circuits, and verify the routing and slope direction;
- Confirm the grounding and lightning protection connections according to the on-site requirements;
- Check each item on the installation self-checklist and address any issues before proceeding to debugging.
Steps for on-site debugging
- Single machine trial operation:Conduct trial runs for rotating equipment such as vacuum pumps and compressors, and confirm that the direction of rotation, current, and sound are normal;
- Air tightness inspection:Conduct an air tightness inspection on the system according to the procedures to confirm that there are no leakage points;
- Cold commissioning:Establish a condensation temperature gradient and observe whether the cooling rate and stable temperature conform to the design specifications;
- Commissioning with gas:Connect to actual oil and gas, adjust processing capacity and operating parameters, and observe the output of recovered liquid and the state of tail gas;
- Parameter solidification:Organize stable operating parameters into operation cards, specifying the adjustment directions for various operating conditions.
Service links and delivery content
| link | Main content | Delivery output |
|---|---|---|
| Installation Guide | In position, pipeline connection, grounding confirmation | Installation self-check checklist |
| on-site debugging | Single machine, airtight, cold state, with air commissioning | Debugging records and parameter table |
| Operation disclosure | Startup and shutdown, inspection, and anomaly judgment | Operation key points description |
| Tracking Service | Follow-up visit and parameter review at the initial stage of operation | Operational suggestions |
Matters that the station needs to cooperate with
- Complete the foundation construction and reserve pipeline interfaces in advance to ensure that the conditions for commissioning are met;
- Arrange for operating personnel to participate in the entire debugging process to facilitate subsequent independent operation;
- Prepare the utility conditions and safety measures required during the commissioning period;
- Provide a description of the actual operating conditions to facilitate parameter calibration on site.
Frequently Asked Questions
Q: Is the installation guidance provided on-site or remotely?
Answer: The key process mainly involves on-site guidance, while daily issues after commissioning can be quickly responded to through remote communication.
Q: How long does debugging typically take?
Answer: It is related to the equipment scale, on-site conditions, and supporting facilities. The scheduling nodes will be provided during the planning stage, but the actual progress will be based on the on-site situation.
Q: Do we still need to adjust the device after debugging is completed?
Answer: During the initial operation phase, parameter verification will be conducted based on actual operating conditions, and some parameters may need to be adjusted accordingly as seasonal temperature changes.
Luoyang Wohong Petrochemical Equipment Co., Ltd. specializes in the manufacturing and servicing of tertiary oil and gas recovery equipment, offering comprehensive support from model selection, manufacturing, to installation and commissioning. Welcome to contact us for further discussion.